DZB-NC401 Automatic plasma cladding surfacing system for middle groove

The mechanical walking mechanism is driven by imported linear guide rail, precision worm gear reducer and stepping motor. The whole machine has small transmission clearance, high rigidity, stable and reliable operation and convenient integration.


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Equipment features

The mechanical walking mechanism is driven by imported linear guide rail, precision worm gear reducer and stepping motor. The whole machine has small transmission clearance, high rigidity, stable and reliable operation and convenient integration.

High degree of automation, welding process automation.

Equipped with arc voltage tracking, the welding gun can automatically increase or decrease the welding gun by tracking the height change of the surfacing surface, so the welding effect is less affected by the surface flatness of the product, and the surfacing quality is high.

The results show that the alloy layer is metallurgical bonding with the workpiece substrate, and the bonding strength is high;

The surfacing speed is fast and the dilution rate is low;The dilution ratio of powder plasma arc surfacing can be controlled within 5% - 10% or less.

The surfacing layer has compact structure and beautiful appearance;The surfacing process is easy to realize efficient automatic production, improve labor productivity and reduce labor intensity.

The welding gun and powder feeding pipe are routed from the cross bar to facilitate the surfacing of the bottom plate of the middle groove.

Applicable products

Surfacing and surface repair of middle groove upper plate, lower plate and all plane products.

Configuration items Model and brand Description of main parameters
Transverse suspension beam Research and control stepping motor Effective stroke 2000 mm, speed 2400 mm / min
Lifting column Research and control stepping motor Effective stroke 800mm, speed 1200mm / min
Mobile base Research and control stepping motor Effective stroke 2000 mm, speed 2400 mm / min
Length of cross beam profile 3000 mm
Console Multiwood manufacturing Dual system mobile integrated control platform with hand-held button control box.
Arc voltage tracking Multi wood integration Automatic adjustment of welding torch distance in welding process
Current communication 485 communication
Control system Fang Ling Two axis CNC system
Mitsubishi, Japan FX series PLC
touch screen Wellington 7-inch screen tk6071iq
Reference footprint 5000mm*3000mm*2000m


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